Full Hydraulic Welding Vehicle

Full Hydraulic Welding Vehicle

ZHG80 FULL HYDRAULIC WELDING VEHICLE
Generator:Stamford/Marathon(optional)
Generator Power:85 KVA/68KW
Engine:Cummins QSB5.9-C170
Mounted Crane:360°Full Rotation,Straight boom/Folding boom(optional)
Operating Weight:10,250Kg"
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Product Introduction

Main Specification of ZHG80 Full Hydraulic welding vehicle(Single Engine)

 

Model ZHG80
Engine Model Cummins QSB5.9-C170
Type Four stroke,six cylinder,water cooling,direct injection,air intake supercharging
Rate Power(kW/rpm) 125/2000
Emission Standard China Stand IⅢ
Generator Brand Stamford /Marathon(optional)
Rated Capacity(KVA) 85
Rated Power(kW) 68
Output power 3 phase 380V
Welder box capacity Welder box capacity:Four Sets Lincoln Welding Machine/MPS-500
Welding Machine(No standard configuration,customer extra optional)
Walking system Model Crawler,hydraulic,full power variable,servo operating system
Pressure/flow 28MPa/180L/min
Walking Speed (km/h) Two speed,infinitely variable speed
Grade Ability 25°
Min Ground Clearance(mm) 490
Track shoe Width(mm) 600
Track gauge(mm) 1800
Track length on ground(mm) 2745
Ground Pressure(kPa) 33
Lifting Equipment Model 360°Full Rotation,Straight boom/Folding boom(optional)
Max Lifting Capacity(kg) 3200
Max Lifting Moment(t.m) 6.4
Max Lifting Height(m) 6
Max Working range(m) 5.6
Lower Dimension(L*W)mm 3478×2400
Overal Dimension(L*W*H)mm 5000×2660×3170
Operation Weight(kg) 10250
Specifications are subject to change without prior notice

 

Products Description

 

The ZHG80 fully hydraulic welding engineering vehicle (single-engine fully hydraulic welding workstation) is an integrated fully hydraulic welding operation equipment designed for long-distance pipeline construction. Driven by a single engine, it combines strong power, high stability, and integrated operation capabilities. Its core features are as follows:

 

Core Performance and Power

  • Single-Engine Integration: Equipped with an 80-horsepower engine directly connected to the fully hydraulic system, driving a brushless synchronous generator with a power output of approximately 60-70kW. It can simultaneously power 3-4 manual/semi-automatic welding machines, suitable for pipeline welding, cutting, preheating, and other field construction work without power grids.
  • Fully Hydraulic Transmission: A full-power variable open hydraulic system offers high transmission efficiency, low energy consumption and failure rate, suitable for long-term continuous operation, and supports coordinated welding, lifting, and walking operations.
  • Energy and Output: Diesel power provides long-lasting range and offers dual 380V/220V voltage output to meet the power needs of construction, lighting, communication, and other auxiliary power requirements.

 

Chassis and Mobility

  • Tracked Off-Road Chassis: Tracked design provides strong traction and low ground pressure, enabling movement in complex terrains such as mountains, deserts, wetlands, swamps, and slopes ≤30°. Its off-road capability surpasses that of wheeled chassis.
  • Stability and Braking: Hydraulic drive + mechanical braking, with a well-balanced chassis, ensures good stability during operation and reliable support on uneven ground.
  • Easy Relocation: Compact size allows for rapid relocation. Equipped with front and rear lighting and signaling systems, ensuring safety during nighttime operations.

 

Structure and Integration Design

  • Integrated Workstation: Fully enclosed chassis integrating generator, power distribution cabinet, welding machine, hydraulic system, and toolbox. Optimized layout, high protection level, and ample maintenance space.
  • Multi-functional Operation: Integrates hydraulic lifting, pipe alignment, and welding power supply functions, enabling integrated operation of multiple pipeline construction processes and reducing equipment investment.
  • Rapid Deployment: Quick-connect interfaces and automatic cable retraction devices shorten on-site installation and commissioning time, improving construction efficiency.
  • Electrical Safety and Environmental Adaptability: Multiple protections include overload, short circuit, overheat, and undervoltage protection to ensure equipment and personnel safety and adapt to various loads."

 

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