Flying Shearing Machine
Your Professional Flying Shearing Machine Supplier
The company covers an area of more than 200 acres and has a plant of 100,000 square meters.Taian Golden Century Import and Export Co.,Ltd is the subsidiary of Tai'an Jiahe Heavy Industry Machinery Co., Ltd. Jiahe is a national high-tech enterprise that develops and produces various types of engineering machinery, forging equipment, and environmental protection equipment.
why choose us
Our Certificate
The company has successively passed ISO9001 quality management system, ISO14001 environmental management system, ISO45001 occupational health and safety management system and product CE certification.
Production Market
The products are sold to 30 provinces, municipalities and autonomous regions across the country, and exported to more than 50 countries and regions including Europe, North America, Central Asia, Southeast Asia, Africa, and South America.
OEM And ODM Customized
100% customized - tailored to your needs to meet the diverse needs of different customers and provide high-quality packaging solutions.
Best Services
We work directly for our clients and put client's interests first. Innovation Guides Us As Always24-hour online service, timely and fast quotation for you.
The flying shearing machine is a single-purpose machine which is used after the extruder, for example. It is designed to shear automatically plastic tubes (diameter 4 – 16 mm) and profiles of lengths ranging from 130 mm up to 2,000 mm. The machine works on the principle of flying shears which make it possible to shear tubes and profiles without the need to stop the machine.The tubes pass through a measuring encoder in the machine and this encoder senses the current speed of the tube being extruded, measures the covered path and provides the control system with the information necessary to shear according to the entered length of the product.
|
Item |
Value |
|
Cutting Width (mm) |
300mm - 10000mm |
|
Material Thickness(mm) |
8mm - 25mm |
|
Cutting Speed(m/min) |
0m/min - 40m/min |
|
Video outgoing-inspection |
Provided |
|
Machinery Test Report |
Provided |
|
Warranty of core components |
1 Year |
|
Core Components |
PLC, Bearing, Gearbox, Motor |
|
Coil Weight (T) |
35 |
|
Leveling Precision(±mm/m) |
0.5±mm/m |
|
Condition |
New |
|
Voltage |
380V |
|
Rated Power |
527KW |
|
Dimension(L*W*H) |
5.1mLx3.2mWx2.5H |
|
Weight |
35 |
|
Key Selling Points |
High Productivity |
|
Warranty |
1 Year |
|
Applicable Industries |
Energy & Mining, Construction works , Other, Manufacturing Plant |
|
Showroom Location |
None |
Enhanced Efficiency
Flying Shearing Machine allow steel rolling mills to cut steel slabs into smaller dimensions, reducing the overall energy requirement for the steel rolling process. This energy reduction improves the efficiency of the mill and decreases the time required to complete the steel rolling process.
Improved Precision
Flying Shearing Machine generate a clean cut, reducing the amount of waste and enhancing the accuracy of the final product. This ensures that the steel product meets the required specifications. Using shearing machines in steel rolling mills can also help to decrease the number of imperfections in the final product.
Versatility
Flying Shearing Machine also cuts a variety of steel products, which include sections, bars, plates, and more. This versatility makes them perfect for various usages in steel rolling mills. The versatility also enables rolling mills to deliver a vast range of steel products to satisfy the demands of their customers.
Decreased Material Waste
Flying Shearing Machine help enhance the precision and accuracy of steel cutting, reducing the material waste produced during the rolling process. This also results in cost reduction and saving for the overall steel rolling mill. By reducing waste, shearing machines assist in improving the total profitability of the steel rolling mill.
Increased Safety
Flying Shearing Machine operate with safety design in mind, lowering the chance of mishaps, accidents, and injuries in the rolling mill. There are safety elements, such as emergency buttons, safety and protection guards, and warning alerts, to ensure that operators and workers in the steel rolling mill are safe from harm.
Type of Flying Shearing Machine
Mechanical Flying Shears
Powered by electric motors and flywheels, mechanical flying shears deliver consistent, high-speed cutting action through direct mechanical linkage. These systems are known for their reliability and straightforward design.
Hydraulic Flying Shears
These machines use hydraulic cylinders to generate cutting force, offering superior control over pressure and stroke. Hydraulic systems convert fluid power into precise mechanical motion for clean, powerful cuts.
Pneumatic Flying Shears
Powered by compressed air, these shears are ideal for environments where electrical or hydraulic systems pose safety risks. They offer quick, repetitive cuts with lightweight operation.
Rotary Flying Shears
Equipped with rotating circular blades that move in opposite directions, rotary shears provide continuous, high-speed cutting with excellent edge quality. They are commonly used in continuous production lines.
Copper Flying Shears
A specialized variant designed specifically for cutting copper strips used in electrical components like transformers, motors, and generators. These shears incorporate electromagnetic braking systems for ultra-precise, burr-free cuts.
Applications of Flying Shearing Machine
Construction Industry: In the construction industry, flying shear machines are used to cut metal frames, reinforcements, and profiles for buildings, bridges, and other infrastructure projects. These shears ensure precise cuts for components that fit together nicely. Also, they allow for speedy production without slowing down construction efforts.
Automotive Industry: The automotive industry has flying shear machines that cut automotive body panels, chassis components, and other structural parts. These shears ensure high cutting precision. As a result, there are uniform copies of automotive components. There is no doubt that using these machines increased productivity.
Heavy Machinery and Equipment Manufacturing: When manufacturing heavy machinery and equipment parts, the heavy-duty flying shear is the go-to machine. This is because it's built to withstand the rigors of cutting thick metal sections. It's no wonder this machine ensures efficiency and accuracy in heavy-duty jobs.
Shipbuilding Industry: The flying shear machine is one of the most reliable machines to achieve the precise cutting of large metal sheets quickly. Therefore, it's no wonder upon seeing it in the shipbuilding industry, where it is used to cut metal sheets for ship hulls, decks, and other structures.
Aerospace Industry: The aerospace industry, in a bid to achieve utmost precision and control when cutting metals, relies on programmable CNC flying shears. As mentioned earlier, these special machines use computer numerical control to offer very precise cuts.
Specifications of Flying Shearing Machine
Cutting Length
A flying shear machine can cut various lengths. Its cutting length usually ranges from 300 to 6000 mm.
01
Cutting Thickness
The shears can operate on different thicknesses of steel and metal. Its thickness usually ranges from 1 to 25mm.
02
Cutting Speed
The speed of flying shear machines usually varies based on their types. It can be as high as 120m/min. for achieving greater productivity.
03
Cutting Accuracy
A flying shear machine has an impressive cutting accuracy.+/-0.1mm. Users can rely on it for precision cutting applications.
04
Power
The typical power requirements for flying shear machines range from 10kw to 1500kw. This depends on various factors like the shear machine's kinds, sizes, and capacities.
05
Physical Safety Guards: These enclose moving components such as blades, drive systems, and conveyors to prevent accidental contact during operation.
Emergency Stop Buttons (E-Stops): Strategically placed across the machine for quick access, these instantly cut power to halt all operations in case of an emergency.
Light Curtains and Safety Sensors: Many modern flying shears use optical sensors that detect human presence near the cutting zone and automatically stop the machine.
Interlock Systems: Prevent machine startup when access doors or panels are open, ensuring maintenance can only be performed when the system is powered down.
Warning Labels and Audible Alarms: Clear signage and sound alerts warn personnel before the machine starts or cycles.
Part of Flying Shearing Machine
Cutting blades: These sharp parts cut the steel or metal.
Motor: This makes the blades move and controls their speed.
Gearbox: It sends power from the motor to the blades.
Crankshaft mechanism: In some flying shears, this moves the blades up and down.
Control system: This uses sensors and computers to match blade speed to the steel.
Butterfly arms: These help put the material in the right spot for cutting.
Electrical panel: You use this to control and watch the whole machine.
Maintenance Practices of Flying Shearing Machine
Blade Inspection & Replacement
Check cutting blades regularly for wear, chipping, or dulling. Replace or recondition blades as needed to maintain cut quality and reduce machine strain.
Lubrication
Apply appropriate lubricants to guide rails, bearings, pivot points, and drive mechanisms to minimize friction and prevent premature wear.
Cleaning
Remove metal shavings, dust, and debris from the machine frame, cutting zone, and conveyance system to prevent buildup that can interfere with operation or damage components.
Electrical System Checks
Inspect wiring, sensors, control panels, and limit switches for signs of damage, corrosion, or loose connections. Ensure all safety interlocks are functional.
Mechanical Alignment
Verify alignment of the moving blade carriage and ensure synchronization mechanisms (e.g., servo motors or hydraulic cylinders) are operating smoothly.
Vibration & Noise Monitoring
Unusual sounds or excessive vibration may indicate misalignment, bearing failure, or imbalance that requires immediate attention.
FAQ