Metal Uncoiler Flattening Shearing Machine
Your Professional Metal Uncoiler Flattening Shearing Machine Supplier
The company covers an area of more than 200 acres and has a plant of 100,000 square meters.Taian Golden Century Import and Export Co.,Ltd is the subsidiary of Tai'an Jiahe Heavy Industry Machinery Co., Ltd. Jiahe is a national high-tech enterprise that develops and produces various types of engineering machinery, forging equipment, and environmental protection equipment.
why choose us
Our Certificate
The company has successively passed ISO9001 quality management system, ISO14001 environmental management system, ISO45001 occupational health and safety management system and product CE certification.
Production Market
The products are sold to 30 provinces, municipalities and autonomous regions across the country, and exported to more than 50 countries and regions including Europe, North America, Central Asia, Southeast Asia, Africa, and South America.
OEM And ODM Customized
100% customized - tailored to your needs to meet the diverse needs of different customers and provide high-quality packaging solutions.
Best Services
We work directly for our clients and put client's interests first. Innovation Guides Us As Always24-hour online service, timely and fast quotation for you.
A shearing machine is a machine tool that is used to cut or shear sheet metal, plate, and other materials. It operates by applying a shearing force to the material, causing it to break along a straight line. The machine typically uses two blades or cutting edges that move past each other to create the shearing action. Shearing machines come in various sizes and types, and can be used for a wide range of applications.The machine can be used for a variety of tasks, including cutting metal plates for welding, cutting metal sheets for fabrication, and cutting plastic and rubber materials. Shearing machines are commonly used in the manufacturing, automotive, construction, and metalworking industries.
|
NO. |
Item |
Parameter |
Unit |
|
|
1 |
Cutting thickness |
4 |
mm |
|
|
2 |
Cutting Length |
2500 |
mm |
|
|
3 |
Backgauge Range |
600 |
mm |
|
|
4 |
Material Strength |
≤450 |
N/mm² |
|
|
5 |
Shear Angle |
1.5 |
° |
|
|
6 |
Strokes |
≥16 |
(min-1 ) |
|
|
7 |
Main motor power |
5.5 |
KW |
|
|
|
|
L |
3100 |
mm |
|
8 |
Overall dimension |
W |
1500 |
mm |
|
|
|
H |
1550 |
mm |
|
9 |
Machine weight |
3400 |
kg |
|
High Cutting Precision: Shearing machines are known for their high cutting precision, which allows for accurate cuts and minimal waste. This is particularly important when cutting expensive materials or when tight tolerances are required.
High Cutting Speed: Shearing machines are capable of cutting materials at a high speed, which can help to increase productivity and reduce lead times.
Versatility
Shearing machines can be used to cut a wide range of materials, including metal, plastic, and rubber. This makes them a versatile tool for many different applications.
Low Maintenance
Shearing machines are typically simple in design and require minimal maintenance. This can help to reduce downtime and keep operating costs low.
Cost-Effective
Shearing machines are generally less expensive than other types of cutting machines, such as laser cutters or water jet cutters. This makes them a cost-effective option for many businesses.
Mechanical Shearing Machine: A mechanical shearing machine uses a flywheel to power the cutting action. The machine typically has a fixed blade and a moving blade that is powered by the flywheel. Mechanical shearing machines are simple to operate and maintain, and are often used for cutting thinner materials.
Hydraulic Shearing Machine: A hydraulic shearing machine uses a hydraulic system to power the cutting action. The machine typically has a fixed blade and a moving blade that is powered by hydraulic cylinders. Hydraulic shearing machines are known for their high cutting force and precision, and are often used for cutting thicker materials.
CNC Shearing Machine: A CNC shearing machine is a computer-controlled shearing machine that is capable of cutting complex shapes and patterns. The machine typically has a fixed blade and a moving blade that is controlled by a computer program. CNC shearing machines are highly accurate and can be used for cutting a wide range of materials.
Construction Industry
Used for cutting and processing construction materials such as reinforcing bars, steel plates, etc., for the fabrication of building structures and components.
Automotive Manufacturing
Shearing machines are used for cutting automotive body panels and parts such as doors, roofs, as well as manufacturing chassis components.
Aerospace Industry
Used for machining metal components of aircraft, spacecraft, as well as outer casings and structural components of aerospace vehicles.
Electronics Manufacturing
Used for cutting and processing metal enclosures, metal sheets, etc., for electronic products such as phones, computers, etc.
Furniture Manufacturing
Shearing machines can be used for processing metal components of furniture such as tables, chairs, cabinets, etc.
Metallurgical Processing Industry
Shearing machines are used in the cutting and shaping of metal sheets and steel during steelmaking and processing.
Agricultural Machinery Manufacturing
Shearing machines are used for processing metal components of agricultural machinery such as harvesters, tractors, etc.
Bed or base
This provides a stable foundation for the machine. The entire body of the machine is strong, durable and reliable.
Fixed blade
This is attached to the bed and remains stationary during the cutting process. It serves as the stationary cutting edge.
Moving blade
This is mounted on a sliding mechanism and moves back and forth across the fixed blade to perform the cutting action. It serves as the movable cutting edge.
Hold-down system
This clamps the workpiece in place during the cutting process. It helps to keep the workpiece stable and prevent it from moving during the cutting process.
Guiderail system
This helps to align the workpiece and keep it in position during the cutting process. It helps to ensure that the workpiece is cut at the correct angle and location.
Actuating mechanism
This controls the movement of the moving blade. It can be a foot pedal or hand lever that the operator uses to start and stop the cutting process.
Cutting angle adjustment mechanism
This allows the operator to adjust the angle of the blades relative to each other. It allows the operator to adjust the angle of the blades to suit the specific cutting requirements of the workpiece.
Safety guards and interlocks
These are designed to protect the operator from the cutting action. They are usually placed around the blades and other moving parts of the machine to prevent accidents.
How to Use Metal Sheet/ Plate Transverse Shearing Machine
Start the shearing machine for idling several cycles, to ensure that under normal conditions, try to shear different thickness of the sheet, from thin to thick. Ensure users are familiar with the shearing machine performance.
The test shear plate thickness must be adjusted to different blade clearance. If the blade clearance is not adjusted, the durability of the blade will be affected.
Open the pressure gauge switch and observe the oil pressure value during the shearing process. The pressure should be less than 20MPa when cutting 12mm plate. The pressure of the remote pressure regulating valve No9 is set at 20-22mpa when it leaves the factory. The user must abide by this regulation and shall not increase the pressure for cutting beyond the specified material surface, resulting in machine damage.
Sound balance during operation. Stop the shearing machine for inspection if there is any noise.
When the plate shearer operates, the temperature of the fuel tank increases. 60 degrees, over which the power off rest.
How To Choose Metal Sheet/ Plate Transverse Shearing Machine
Material Type
Different metals require different blade hardness and frame strength. For example, stainless steel is harder to cut than aluminum.
Sheet Thickness
Choose a machine with 10%–20% extra capacity to avoid constant full-load operation, which can wear out components.
Cutting Length
Ensure the machine can handle your largest sheet size. Standard options include 2m, 3m, and 4m working lengths.
Accuracy Requirements
If you need precision within ±0.2mm, go for a guillotine shear or CNC-controlled machine.
Maintenance of Metal Sheet/ Plate Transverse Shearing Machine
Daily Maintenance
Before each start-up, add lubricating oil on time, at fixed points, and in fixed quantities according to the lubrication chart. The oil should be clean without sediment. The machine must be kept clean frequently, and rust-proof grease should be applied to unpainted parts.
10 minutes before getting off work every day, lubricate and clean the machine. Clean the machine every week, and add lubricating oil to each guide surface, sliding surface, ball, and lead screw.
Regular Inspection
Regularly check the straightness and axial clearance of the lead screw. If it exceeds the tolerance or is too large, replace or adjust it in time. Regularly check whether the V-belt, handle, knob, and buttons are damaged. Those with severe wear should be replaced in time.
Regularly inspect and repair switches, fuses, and handles to ensure their reliable operation. The lubricating oil in the motor bearing should be replaced regularly, and check whether the electrical parts work normally.
Blade Maintenance
Regularly check the wear of the blades. Dull blades should be sharpened or replaced in time. Stop the machine first when replacing the blade, and ensure that the new blade is installed securely.
Other Key Points
Strictly follow the operating procedures and eliminate illegal operations. Keep the working environment clean and clean up the cutting waste in time. Turn off the power when leaving the machine for a long time to prevent non-professionals from operating.
FAQ