Transverse Shearing Machine
Your Professional Transverse Shearing Machine Supplier
The company covers an area of more than 200 acres and has a plant of 100,000 square meters.Taian Golden Century Import and Export Co.,Ltd is the subsidiary of Tai'an Jiahe Heavy Industry Machinery Co., Ltd. Jiahe is a national high-tech enterprise that develops and produces various types of engineering machinery, forging equipment, and environmental protection equipment.
why choose us
Our Certificate
The company has successively passed ISO9001 quality management system, ISO14001 environmental management system, ISO45001 occupational health and safety management system and product CE certification.
Production Market
The products are sold to 30 provinces, municipalities and autonomous regions across the country, and exported to more than 50 countries and regions including Europe, North America, Central Asia, Southeast Asia, Africa, and South America.
OEM And ODM Customized
100% customized - tailored to your needs to meet the diverse needs of different customers and provide high-quality packaging solutions.
Best Services
We work directly for our clients and put client's interests first. Innovation Guides Us As Always24-hour online service, timely and fast quotation for you.
The Thin Sheet CNC High-Speed Precision Uncoiling, Leveling, Cut-to-Length, and Slitting Production Line is a highly efficient automated metal sheet processing system designed for the uncoiling, leveling, cutting, and slitting of various metal materials including steel, aluminum, and stainless steel. This production line utilizes advanced CNC control systems to ensure precise and efficient processing, making it ideal for automotive manufacturing, household appliances, construction, and metal products.
|
Items |
Unit |
Date |
|
Processing plate thickness |
mm |
1.0-6.0,2.0-8.0,3.0-12.4,0-16,6.0-20,8.0-26 |
|
Processing plate width |
mm |
600-2200,900-2500 |
|
Uncoiler load capacity |
T |
25-35 |
|
Leveling accuracy |
mm/m² |
2.0 |
|
Sizing accuracy |
mm/21m |
±0.5-2.0 |
|
Production line speed |
m/min |
0-40 |
High-Speed and High Precision: Equipped with servo control systems, the production line ensures accurate cut-to-length operations with minimal dimensional deviation, enhancing production efficiency.
Intelligent Automation: The production line features a PLC control system and supports fully automated operations that reduce manual intervention and boost overall production stability.
Wide Range of Applications
It is capable of processing a variety of thin sheet materials and caters to diverse application needs across multiple industries.
Efficient and Stable Operation
Advanced tension control and high-precision leveling mechanisms eliminate material stress, ensuring superior product quality.
Customizable Configurations
The system can be tailored with different leveling, slitting, and stacking solutions to meet specific production requirements.
Advantages of CNC Thin Plate Uncoiling, Leveling And Shearing Machine Line
Efficiency
The shearing machines can perform multiple cutting operations without the need for manual intervention, reducing labor costs and increasing productivity.
Versatility
The shearing machines can cut a wide range of materials, including steel, aluminum, and brass, allowing for versatility in metal fabrication.
Safety
The shearing machines are equipped with advanced safety features that prevent accidents and injuries during operation.
Cost-effectiveness
With increased efficiency and productivity, CNC shearing machines offer a cost-effective solution for metal fabrication.
Shear-to-Length (Cut-to-Length) Lines
Cut coils into sheets of fixed length. Synchronize cutting speed with sheet conveying speed through rotary encoders and servo system feedback.
Slitting Lines (Slitting)
Slit coils into strips of desired width. Suitable for materials such as transformer silicon steel sheets and motor core strips. Capable of slitting up to dozens of narrow strips.
Combined Slitting Lines
Integrate shearing and slitting functions, achieving multi-purpose use in one machine. Suitable for users who need to produce both cut-to-length sheets and slitting strips.
Applications of CNC Thin Plate Uncoiling, Leveling And Shearing Machine Line
Stainless Steel Products
Produces cut-to-length stainless steel sheets for applications such as kitchenware and architectural decoration.
Vehicle Manufacturing
Provides highly flat metal sheets to meet the processing needs of automotive bodies and parts.
Machinery Manufacturing
Processes precision mechanical components such as electrical cabinets and industrial equipment housings.
Packaging Industry
Cuts courier bag rolls, aluminum foil, and other packaging materials to improve production efficiency.
Components of CNC Thin Plate Uncoiling, Leveling And Shearing Machine Line
Loading System
Includes a loading trolley and uncoiler, responsible for automatically loading and unwinding coils;
Leveling Unit
Utilizes a two-stage roller press (e.g., a six-stage leveler) for initial and final leveling, enabling deep leveling of high-quality sheet materials (e.g., aluminum and mirror-finished stainless steel);
Shearing System
Equipped with a high-speed guillotine shear, a mobile tracking shear, or a rotary flying shear for dynamic, synchronized shearing;
Conveying and Stacking System
Utilizing a conveyor table, pneumatic discharge rack, and hydraulically operated stacking platform, the sheets are automatically transported and neatly stacked;
Auxiliary Equipment
Includes guides, limiters, and laminating devices to ensure processing accuracy and surface quality;
Control System
Integrated with a PLC (Programmable Logic Controller), servo motors, and a touchscreen human-machine interface, the system achieves fully automated control of the entire process.
Working Principle of CNC Thin Plate Uncoiling, Leveling And Shearing Machine Line
Uncoiling
The metal coil is mounted onto a pay-off reel or decoiler, where the leading edge is fed onto the leveling table. This ensures a steady and controlled unwinding of the material without kinking or twisting.
Leveling
The uncoiled metal passes through a series of leveling rollers that eliminate residual stresses, curvature, and warping. These rollers apply calibrated pressure to flatten the strip, ensuring dimensional accuracy and surface consistency—critical for downstream fabrication.
Shearing
Once leveled, the metal strip moves to the shear section, where a high-strength cutting blade (often made of tungsten carbide or hardened steel) slices the material into predetermined lengths. The cutting action is typically synchronized with the feed speed for precision and efficiency.
Safety Operating Procedures of CNC Thin Plate Uncoiling, Leveling And Shearing Machine Line
Pre-Startup Inspection
Confirm that protective devices (such as protective covers and safety light curtains) on key components, such as the uncoiler, leveler, and shearing machine, are intact.
Check the hydraulic system oil level and air pressure to ensure they are normal to prevent equipment jamming or damage due to insufficient pressure.
Ensure that the emergency stop button is functioning properly and clear debris from the area around the equipment to prevent collisions during operation.
Personnel Protection Requirements
Operators must wear protective equipment such as a hard hat, cut-resistant gloves, and goggles.
Do not touch moving parts (such as leveling rollers and shearing blades) while the equipment is operating to avoid accidents.
Non-professionals are prohibited from modifying PLC parameters or removing electrical components to prevent system failure.
Hazardous Area Management
Post warning signs around high-speed moving components, such as the uncoiler and shearing machine, to prevent unauthorized personnel from entering.
Do not insert hands or tools into the gap between the leveling rollers or the shearing area while the equipment is operating.
Maintenance of CNC Thin Plate Uncoiling, Leveling And Shearing Machine Line
Clean the equipment surface from oil and metal shavings daily to prevent corrosion and seizure.
Inspect hydraulic lines for leaks and replace any worn seals promptly.
Lubricate the leveling roller bearings, shearing machine guide rails, and other moving parts. Lithium-based grease is recommended.
Weekly: Check the servo motor temperature (should be ≤65°C) and clean dust from the cooling fan.
Monthly: Calibrate PLC parameters and test the emergency stop function response time (should be ≤0.5 seconds).
Quarterly: Replace the hydraulic oil filter and check the parallelism of the leveling rollers (deviation should be ≤0.05mm/m).
Shearing Blades: When blade wear causes excessive burrs on the plate (>0.1mm), sharpen or replace them promptly.
Leveling Rollers: When surface wear exceeds 0.2mm, re-chrome plate or replace with new rollers.
Drive Chain: Check the tension monthly to prevent loose teeth from skipping or breaking.
FAQ