Full Hydraulic Welding Engineering Vehicle
ZHG100
FULL HYDRAULIC WELDING VEHICLE
Generator:Stamford/Marathon (optional)
Generator Power:100 KVA/80KW
Engine:Cummins QSB5.9-C180
Mounted Crane:360°Full Rotation,Straight boom/Folding boom(optional)
Operating Weight:10,250Kg
FULL HYDRAULIC WELDING VEHICLE
Generator:Stamford/Marathon (optional)
Generator Power:100 KVA/80KW
Engine:Cummins QSB5.9-C180
Mounted Crane:360°Full Rotation,Straight boom/Folding boom(optional)
Operating Weight:10,250Kg
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Product Introduction
Main Specification of ZHG100 Full Hydraulic welding vehicle(Single Engine)
| Model | ZHG100 | |
| Engine | Model | Cummins QSB5.9-C180 |
| Type | Four stroke,six cylinder,water cooling,direct injection,air intake supercharging |
|
| Rate Power(kW/rpm) | 133/2200 | |
| Emission Standard | China StandⅢ | |
| Generator | Brand | Stamford /Marathon(optional) |
| Rated Capacity(KVA) | 100 | |
| Rated Power(kW) | 80 | |
| Output power | 3 相 3 8 0 V 3 phase 380V |
|
| Welder box capacity | Four Sets Lincoln Welding Machine/MPS-500 Welding Machine(No standard configuration,customer extra optional) |
|
| Walking system | Model | Crawler,hydraulic,full power variable,servo operating system |
| Pressure/flow | 28MPa/180L/min | |
| Walking Speed(km/h) | Two speed,infinitely variable speed | |
| Grade Ability | 25° | |
| Min Ground Clearance(mm) | 490 | |
| Track shoe Width(mm) | 600 | |
| Track gauge(mm) | 1800 | |
| Track length on ground(mm) | 2745 | |
| Ground Pressure(kPa) | 33 | |
| Lifting Equipment | Model | 360°Full Rotation,Straight /Folding boom(optional) |
| Max Lifting Capacity(kg) | 3200 | |
| Max Lifting Moment(t.m) | 6.4 | |
| Max Lifting Height(m) | 6 | |
| Max Working range(m) | 5.6 | |
| Lower Dimension(L*W)mm | 3478×2400 | |
| Overal Dimension(L*W*H)mm | 4960×2580×3100 | |
| Operation Weight(kg) | 10,250 | |
| Specifications are subject to change without prior notice | ||
Products Description
The ZHG100 is a 100 KVA fully hydraulic tracked welding engineering vehicle designed for long-distance pipeline construction. Driven by a single engine and a fully hydraulic system, it integrates power generation, welding, lifting, and alignment functions, making it suitable for complex terrains such as mountains, deserts, and wetlands. Its core features are as follows:
Core Performance and Power
- Power and Power Generation: Equipped with a 100 KVA engine, directly coupled to the fully hydraulic system to drive a brushless synchronous generator, generating approximately 70-80kW. This can simultaneously power 4-5 manual/semi-automatic welding machines, suitable for pipeline welding, cutting, preheating, and other field construction work without power grids.
- Fully Hydraulic Transmission: A full-power variable open hydraulic system offers high transmission efficiency, low energy consumption, and a low failure rate. It enables coordinated multi-action tasks such as welding, lifting, and walking, suitable for long-term continuous operation.
- Energy and Output: Diesel-powered for long-range operation, providing dual 380V/220V voltage output to meet construction, lighting, communication, and other auxiliary power needs.
Chassis and Mobility
- Tracked Off-Road Chassis: Tracked design provides strong traction and low ground pressure, enabling movement in complex terrains such as mountains, deserts, wetlands, swamps, and slopes ≤30°. Its off-road capability surpasses that of wheeled chassis.
- Stability and Braking: Hydraulic drive + mechanical braking, with a well-balanced chassis, ensures good stability during operation and reliable support on uneven ground.
- Easy Relocation: Compact size allows for rapid relocation. Equipped with front and rear lighting and signaling systems, ensuring safety during nighttime operations.
Structure and Integration Design
- Integrated Workstation: Fully enclosed chassis integrating generator, power distribution cabinet, welding machine, hydraulic system, and toolbox. Optimized layout, high protection level, and ample maintenance space.
- Multi-functional Operation: Integrates hydraulic lifting, pipe alignment, and welding power supply functions, enabling integrated operation of multiple pipeline construction processes and reducing equipment investment.
- Rapid Deployment: Quick-connect interfaces and automatic cable retraction devices shorten on-site installation and commissioning time, improving construction efficiency.
- Electrical Safety and Environmental Adaptability: Multiple protections include overload, short circuit, overheat, and undervoltage protection to ensure equipment and personnel safety and adapt to various loads.
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