Hydraulic Welding Engineering Truck

Hydraulic Welding Engineering Truck

ZHG160S MARSH FULL HYDRAULIC WELDING VEHICLE
Generator:WUXIUCl274F(50Hz/1500rpm)
Generator Power:160KVA128 KW
Walking Engine:Cummins QSB5.9-C210-30
Generator Engine:Cummins QSB6.7-G4
Mounted Crane:360°Full Rotation,Folding boom
Operating Weight:14200kg
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Product Introduction

Main Specification of ZHG160S Marsh Full Hvdraulic Welding Vehicle

 

Model ZHG160S
Suitable Pipe Diameter φ1219
Operating Weight(kg) 14200
Dimension of Upper body(L*W*H)mm 7135(6250)×3000×3395
Dimension of Undercarriage(L*W*H)mm 4530×3000×980
Walking Engine Model Cummins QSB5.9-C210-30
Type Four stroke/direct injection pressurization/air to air cooling
Power(kW/rpm) 154/2200
Generator Engine Model Cummins QSB6.7-G4
Type Direct injection,four stroke,water cooling,turbocharging,air to air cooling
Power(kW/rpm) 168/1500
Generator Model UCl274F(50Hz/1500rpm)
Rated Capacity 160KVA
Rated Power 128 kW
Output power 3 相 3 8 0 V
Walking System Type Crawler type,hydraulic full power variable,servo operating system
Pressure/Overflow 28MPa/180L/min
Walking speed Two-speed,continuously variable transmission
Grade Ability 25°
Min Ground Clearance(mm) 500
Track Shoe Width(mm) 1000
Track Gauage(mm) 2000
Track length on ground(mm) 3800
Ground Pressure(kPa) 18.3
Lifting Machine Model HCZF130
Type Swivel angle 360°,folding arm
Max Lifting Moment(kNm) 130
Max Lifting Capacity(kg) 6300
Max working range(m) 8.2
Max Lifting Height(m) (Based on the mounting surface of the crane base)
Pressure/Overflow 20MPa/30L/min
Specifications are subject to change without prior notice

 

Products Description

 

The ZHG160S is an optimized 160 KVA, 128KW wetland-specific fully hydraulic tracked welding engineering vehicle based on the ZHG160. Its core upgrades include a wetland-adaptive chassis and a reinforced hydraulic/electrical system, while retaining single-engine fully hydraulic drive and multi-process integration capabilities. Key advantages include:

 

Wetland-specific chassis for enhanced off-road capability

  • Ultra-low ground pressure tracks: Widened and lengthened wetland tracks significantly reduce ground pressure, preventing the vehicle from getting stuck in extremely soft terrain such as swamps, mudflats, silt, and soft soil. Traction and off-road capability are superior to ordinary tracked vehicles, allowing stable travel on slopes ≤30°.
  • Chassis sealing and corrosion protection: Upgraded sealing of key components, equipped with anti-corrosion coatings and drainage structures, reduces the corrosive effects of wetland environments on the chassis and hydraulic system, extending service life.
  • Stable support design: Optimized chassis weight distribution and center of gravity, combined with hydraulic outriggers, provide more stable support during operation, ensuring welding, alignment, and lifting accuracy.

 

Power and Generation Performance, Suitable for Large-Scale Operations

  • Power and Generation: A 160 KVA, 128KW diesel engine directly drives a full hydraulic system, powering a brushless synchronous generator with a generating capacity of approximately 90-100kW. This can simultaneously power 6-8 manual/semi-automatic welding machines, meeting the parallel needs of multiple processes such as pipe welding, cutting, preheating, and heat treatment.
  • Full Hydraulic Transmission: A full-power variable open hydraulic system offers high transmission efficiency and smooth multi-action coordination. It can simultaneously complete welding, lifting, and alignment operations, with low energy consumption and failure rate, making it suitable for long-term continuous field operations.
  • Dual Voltage Output: Stable 380V/220V power supply, providing power for both main welding and auxiliary functions such as lighting, communication, and instrumentation. This enables ""one machine, multiple functions"" power supply in environments without a power grid.

 

Integrated and Efficient Operation

  • Fully Enclosed Integrated Workstation: The chassis integrates a generator, power distribution cabinet, welding machine, hydraulic system, and toolbox. It boasts a high protection level, optimized layout, ample maintenance space, and is suitable for high-humidity and dusty environments.
  • Multi-Process Integration: Integrates hydraulic lifting, pipe alignment, and welding power supply functions, reducing the need for multiple equipment and scheduling, and shortening the construction cycle.
  • Rapid Deployment: Quick-connect interfaces and automatic cable management devices significantly reduce on-site installation and commissioning time, improving construction efficiency.

 

Electrical Safety and Environmental Tolerance

  • Multiple Electrical Protections: Equipped with overload, short-circuit, overheat, and undervoltage protection functions, adaptable to diverse loads, ensuring equipment and personnel safety.
  • Wide Temperature and Operating Condition Adaptability: Adaptable to temperatures from -20℃ to +50℃, altitudes ≤3000m, humidity ≤60%, and dusty and high-humidity environments, ensuring high reliability.
  • Low Maintenance Costs: Mature and durable core components and excellent hydraulic system sealing performance reduce field failures and maintenance frequency, lowering overall operating costs.

 

Scenario Adaptability and Cost-Effectiveness

  • Main Scenario Adaptability: Suitable for construction in wetlands/swamps, such as long-distance oil and gas pipelines and water conservancy pipelines, especially for large-diameter, long-distance, and high-volume welding operations.
  • Emergency Repair Adaptability: Enables rapid response to emergencies such as pipeline damage, achieving integrated repair services encompassing power supply, welding, alignment, and lifting.
  • Cost and Efficiency Balance: Single-engine design reduces fuel consumption and procurement costs; multi-process integration improves operational efficiency, resulting in high overall cost-effectiveness."

 

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